Factory Lines
DESCRIPTION:
This advanced pellet production line is designed for a maximum output of 5 tons per hour, featuring a two-floor layout to optimize space and workflow efficiency. The mixer and cooler are uniquely placed on their own chassis, providing flexibility in positioning and ease of maintenance.
The entire system is engineered to fit within a maximum height of 10 meters, ensuring compliance with facility height restrictions.
DESCRIPTION:
This compact and efficient pellet production line is designed for a maximum output of 5 tons per hour, with all machines strategically located on the ground floor to simplify operations and maintenance. The entire system is engineered to fit within a maximum height of 7 meters, making it an ideal solution for facilities with height restrictions.
DESCRIPTION:
This advanced pellet production line is designed for a maximum output of 5 tons per hour, featuring a two-floor layout to optimize space and workflow efficiency. The mixer and cooler are uniquely placed on their own chassis, providing flexibility in positioning and ease of maintenance. The entire system is engineered to fit within a maximum height of 10 meters, ensuring compliance with facility height restrictions.
DESCRIPTION:
This high-capacity pellet production line is designed to handle outputs ranging from 5 to 15 tons per hour, making it ideal for large-scale operations. The system is structured across three floors, with a maximum height of 17 meters, ensuring efficient use of vertical space while maintaining a compact footprint. Key components, such as the mixer and cooler, are mounted on their own chassis, providing flexibility in positioning and simplifying maintenance.
The line includes 6 batching buffer bins, which together can store raw materials for an entire working shift, ensuring uninterrupted production. Additionally, 2 final product bins are included which are capable of storing at least half of the production capacity during one shift, enabling smooth storage and distribution of finished pellets.
A unique feature of this line is the pellet line bypass route, which allows manufacturers to produce both mesh feed and pellet feed. This flexibility ensures the system can meet diverse customer demands and adapt to varying production requirements.
DESCRIPTION:
This advanced and high-capacity pellet production line is designed to handle outputs ranging from 5 to 15 tons per hour, making it ideal for large-scale feed manufacturing operations. The production tower is structured across four floors, with a maximum height of 22 meters, ensuring efficient use of vertical space while maintaining a compact and organized layout.
The line is equipped with 6 to 8 batching buffer bins, which collectively can store raw materials for an entire working shift, ensuring uninterrupted production. Additionally, 2 final product bins are included, each capable of storing at least half of the production capacity during one shift, enabling smooth storage and distribution of finished products.
A key feature of this line is its dual raw material input system:
1. Line 1: Processes raw materials that require crushing via a hammer mill.
2. Line 2: Handles materials that can be used directly without processing, such as wheat bran.
The line also includes a pellet line bypass route, allowing manufacturers to produce both mesh feed (crumbled or powdered feed) and pellet feed. This flexibility ensures the system can meet diverse customer demands and adapt to varying production requirements.
DESCRIPTION:
This state-of-the-art pellet production line is designed to handle outputs ranging from 10 to 30 tons per hour, making it a robust solution for large-scale feed manufacturing. The system is structured across four floors, with a maximum height of 22 meters, ensuring efficient use of vertical space while maintaining a compact and organized layout.
Key Features:
1. Batching System:
Equipped with 6 to 8 batching buffer bins, which collectively can store raw materials for an entire working shift, ensuring uninterrupted production.
Includes 2 weighting bins to significantly reduce batching time and improve efficiency.
2. Dual Pellet Lines:
The system features 2 independent pellet lines, each with its own 2 final product bins. These bins can store at least half of their respective production capacity during one working shift, ensuring smooth storage and distribution of finished products.
3. Flexible Production:
A pellet line bypass route allows manufacturers to produce both mesh feed (crumbled or powdered feed) and pellet feed, providing versatility to meet diverse customer demands.
4. Dual Raw Material Input Lines:
Line 1: Processes raw materials that require crushing via a hammer mill.
Line 2: Handles materials that can be used directly without processing, such as wheat bran.
5. Advanced Equipment:
The layout integrates advanced machinery, including grinders, mixers, pellet mills, coolers, and packaging systems, all optimized for seamless operation and high productivity.
DESCRIPTION:
This ground-level machinery layout ensures seamless workflow, reduced maintenance, and operator-friendly access, making it the ideal choice for facilities producing 200kg to 2 tons per hour of high-quality fish feed.
Why Choose Our Ground-Level Fish Extruded Feed Line?
1. Optimized Ground-Level Design:
All machines, including mixers, extruders, dryers, coolers, and packaging systems, are installed at ground level for easy access and maintenance.
No need for elevated platforms or complex structures, reducing installation costs and space requirements.
2. High-Quality Fish Feed Production:
Advanced extrusion technology ensures uniform pellet size, high digestibility, and optimal floating or sinking properties.
Customizable formulations to meet the nutritional needs of various fish species.
3. Efficient Workflow:
Streamlined material flow from raw material intake to finished product packaging.
Minimal manual handling, reducing labor costs and operational complexity.
4. Scalable Capacity:
Production capacity ranging from 200kg to 2 tons per hour, suitable for small to medium-sized operations.
Modular design allows for future expansion as your business grows.
DESCRIPTION:
Key Components of the Three-Floor Production Line:
1. Fine Crushing Hammer Mill:
Ensures uniform particle size for optimal extrusion and digestibility.
2. PLC-Automated Batching System:
Precise ingredient measurement and mixing for consistent feed quality.
3. Batching System with 6 Buffer Bins:
Efficient storage and controlled release of raw materials for seamless production.
4. Extruder:
Single or twin screw extruder machine for producing high-quality floating or sinking pellets with customizable size and texture.
5. Tunnel Dryer:
Reduces moisture content to ensure pellet durability and shelf life.
6. Coater:
Applies coatings (fat, vitamins, or other additives) to enhance nutritional value and palatability.
7. Drum Sieve:
Separates and grades pellets to ensure uniformity in the final product.
8. Counter Flow Cooler:
Cools pellets efficiently while maintaining their structural integrity.
9. Final Product Bins:
Temporary storage for finished pellets before packaging.
10. Precise Bagging System:
Automated weighing and packaging for precise and efficient bagging.
DESCRIPTION:
Steam flake feed is a scientifically proven method to enhance the nutritional value, digestibility, and palatability of grains for cattle. It supports better growth, milk production, and overall health while reducing the risk of digestive issues. For cattle producers looking to optimize feed efficiency and maximize profitability,
steam flake feed is an ideal choice.
Benefits of Our Steam Flake Production Line:
High-Quality Flakes: Consistent flake thickness and texture for improved digestibility and nutritional value.
Efficient Workflow: Seamless integration of components ensures smooth and continuous operation.
Energy Efficiency: Advanced cooling and drying systems reduce energy consumption and operational costs.
Scalability: Modular design allows for future expansion or upgrades as your production needs grow.
Automation: Minimizes manual intervention, reducing labor costs and human error.
DESCRIPTION:
Micronized flake feed is an advanced feed processing method that involves using infrared heat to cook and soften whole grains before flaking them.
This process offers several advantages for livestock, including improved digestibility, enhanced nutritional value, and better feed efficiency.
Main process
• Uses infrared heat (micronization) to cook the grains before flaking.
• Grains are exposed to high-intensity infrared radiation for a short time (typically 60–90 seconds), which rapidly heats and softens them.
• After micronization, the grains are flattened into flakes using a flaker.
Main equipment:
• Steam Chest: For steaming and conditioning the grains.
• Micronizer: Uses infrared heating technology to cook the grains.
• Flaker: For flattening the micronized grains into flakes.
• Cooler/Dryer: To cool and dry the flakes after flaking.